Chinese Zhixuan Long Lifespan Carbon Wire Drawing Machine with CE and ISO Certificate and Servo Motor Invent for Metal Wire Making

• Customization: Available
• Block Diameter: 560mm
• Maximum Number of Block: 14
• Model NO.: LZ Straight-Line Metal Drawing Machine
• Maximum Tensile Strength of Inlet Wire: 1350MPa
• Maximum Diameter of Inlet Wire: 6.5mm
• Minimum Diameter of Outlet Wire: 1.4mm
• Maximum Drawing Speed: 20m/S
• Motor Power: 22-45kw
• Transport Package: Container Shipment
• Specification: 50X3X1.5m
• Trademark: Zhixuan
• Origin: Jiangsu China
• HS Code: 846310
• Production Capacity: 30000t/Year

Product Description

Product Introduction


ZHIXUAN----WIRE EQUIPMENT&SOLUTION

1. Equipment introduction

Servo Direct Drive Technology (SDT) wire drawing machine is the first one to achieve the connection between motor and block word-widely, which has merits in energy consumption, efficiency and maintenance, replacing parts of gearbox, belt and brake. It has a symmetrical and integrated design to save energy by 20%, space by 50% and maintenance by 40%. Such a machine has been applied widely in high, medium and low carbon wire, steel cord wire, bead wire, steel rope, welding wire, zinc coated wire, steel stranded wire, spring Wire and so on.


2. Display of equipment products



3. Design Parameters



4.Constituent part

5. Innovative technologies
Servo direct drive technology pioneer, leading technology, the world's first, the cumulative production of direct drive wire-drawing machine more than 500 sets, more than 5000 direct drive motor!

5.1 Servo motor drive directly

5.2 Servo motor connect capstan directly
Without gear box; Without transmission belt; Without mechanical break.
Comprehensive energy saving 10%-20%



5.3 Twins design

• Two machines can be installed, operate, and maintain back to back
• Twins take up spooler, motor is at inner side
• Save land 50%
• Saving infrastructure
• Save supporting facilities

5.4 Plug and play
The electrical cabinet and machine is integrated
The control panel is on top of electrical cabinet

5.5 Checking temperature of bearing of motor

Checking the temperature of up and down bearing of motor, Showing the temperature on time, Making alarm and stop machine for over temperature

5.6 Motor and electrical cabinet is cooled by cooling water

• Set independent soft water tank, motor and electrical cabinet is cooled by closed cooling water circulation.
• Anti-dust electrical cabinet, no deposit, no block on pipe of cooling water for motor.

5.7 Special treatment on inner side of motor

• Anti-water, prevention of moisture condensation
• Preventing damage of motor due to over temperature

5.8 Capstan

• Adopt bongrace type, avoid drawing powder drop into water plate from gap between frame and capstan
• Capstan is dynamic balanced

5.9 Die Box

• Pressure type die + rotating die+ powder stirrer
• Pressure type die +powder stirrer
• Forced lubricant, take enough powder on wire surface

5.10 Dust collection system (option)
Can take out drawing powder dropped on frame, it is also helpful for cooling wire

5.11 Cooling water flow check:

Equip cooling water counter meter, check cooling water flow accurately

5.12 ID register:

Equip ID register device, to run machine, operator should register first. So machine can count quantity of production according to operator
 

5.13 Spare parts is module design:

Standardization of components, splicing of components, easy maintain

5.14 Energy conservation and environmental protection
Comprehensive energy saving of 10%- 20%
Direct drive environment is quieter
Seal + own dust removal system

5.15 Internet of Things

6. Water and electrical configuration requirements

Power supply	380±10%,50HZ, three-phase five-wire (ground reliable grounding), power configuration and cable specifications as shown in the basic diagram 380±10%,50HZ.
Air supply	Pressure ≥ 0.5 MPa
Cooling water	Pressure ≥ 0.08mpa, water temperature ≤25ºC