Zq1200 MIG Welding Wire Drawing Machine with Servo Direct Drive Motor

• After-sales Service: Free Maintenance Service Within Warranty Period
• Warranty: 12months
• Type: LZ Straight-Line Metal Drawing Machine
• Usage: Wire, Rope Wire, Prestressed Steel Wire
• Metal Material: Steel
• Outlet Diameter: 0.5-7.0mm
• Model NO.: LZ Straight-Line Metal Drawing Machine
• Max.Inlet Wire Dia.: 16mm
• Block Dia.: 1200mm
• Max. Number of Block: 14
• Certification: REACH, RoHS, ISO
• Condition: New
• Block Diameter: 1200mm
• Maximum Numb: 14
• Maximum Tensile Strength of Inlet Wire: 1350MPa
• Maximum Diameter of Inlet Wire: 16mm
• Minimum Diameter of Outlet Wire: 4mm
• Maximum Drawing Speed: 10m/S
• Motor Power: 90-132kw
• Transport Package: Container Shipment
• Specification: 100x3x1.5m
• Trademark: Zhixuan
• Origin: Jiangsu China
• HS Code: 846310
• Production Capacity: 30000t/Year

Product Description

Product Introduction



ZHIXUAN----MIG Wire integrated production line Solutions

1. Equipment introduction

The equipment is a complete set of welding wire production process integration equipment, from raw material to wire forming in the same equipment to complete, high degree of automation, the whole production line only one person operation, high efficiency and energy saving, international leading, is a new generation of innovative products

2. Technological process


3. Display of equipment products



4. Design Parameters A

Item	Parameter	Mark
Drawing machine type	FSSJ1000A+ZQW1/560+ ZQ5/560+7/450+SG800
Drawing block NO.	13	1 SET
material	High carbon
Inlet wire dia.	Φ6.5mm--5.5mm
Inlet wire tensile strength	≤500MPa
Outlet wire diameter	Φ2.0-1.2mm
Max. drawing speed	30m/s	Heavy load low speed light load high speed
Motor power	22kw	Capstan 1#-13#
	37kw	Bobbin take up
Drawing die dimension	Φ 35 mm * 44 mm
Machine working direction	Left or right inlet	Operator face machine, left hand side is pay off stand, right side is take up machine side, this is left inlet machine, otherwise, it is right inlet machine;
Machine color	Machine main: gray RAL7024; Cover: gray RAL7035; Rotating parts: Red RAL3000
Productivity	Productivity each line: 4000 tons per year	Inlet /6.5/5.5mm, output 1.2 mm, working time: 20 hours per day, 300 days per year

4. Design Pameters B

Item	Parameter	Mark
Drawing machine type	FSSJ1000A+ZQW1/560+ ZQ5/560+9/450+SG800
Drawing block NO.	15
material	High carbon
Inlet wire dia.	Φ5.5/6.5mm
Inlet wire tensile strength	≤500MPa
Outlet wire diameter	Φ1.2-1.0-0.8mm
Max. drawing speed	30m/s	Heavy load low speed light load high speed
Motor power	22kw	Capstan 1#-15#
	37kw	Bobbin take up
Drawing die dimension	Φ 35 mm * 44 mm
Machine working direction	Left or right inlet	Operator face machine, left hand side is pay off stand, right side is take up machine side,this is left inlet machine, otherwise, it is right inlet machine;
Machine color	RAL7024; Cover:RAL7035; Roating Parts:RAL 3000 Machine main: gray RAL7024; Cover: gray RAL7035; Rotating parts: Red RAL3000
Productivity	Productivity each line: For 1.2mm is around 4000tons; 1mm around 2500 tons;0.8mm around 1600 tons per year	Inlet 5.5mm, output 0.8 mm, working time: 20 hours per day, 300 days per year

5. Constituent part



 

MIG Wire integrated production line Schematic plot

6. Equipment advantages

A) Innovated MIG Wire drawing & Copper coating line;
B) Highly efficient straight in electrical-chemical copper coating process;
C) With rotating pressure dies, suitable for higher speed drawing;
D) Fully auto the confecting solution, according to the checking data fully auto to mix the liquid to certain concentration the line needed;
E) Fully auto adding & discharging system, according to the results of analysis;
F) Integrated descaler device and high pressure water cleaning device;
G) Integrated pickling device and straight in electrical-chemical copper coating device;
H) Full digit control power of pickling and coating accurately, copper layer more stable;
I) Five times high pressure water cleaning, antirust better;
J) Full digit control of straight in high frequency drying, get high quality products;
K) Lubricant by oil in polishing block, with heating and cooling system for lubricant oil.

7. Innovative technologies
Servo direct drive technology pioneer, leading technology, the world's first, the cumulative production of direct drive wire-drawing machine more than 500 sets, more than 5000 direct drive motor!

7.1 Servo motor drive directly

7.2 Servo motor connect capstan directly

• Without gear box
• Without transmission belt
• Without mechanical break
• Comprehensive energy saving 10%-20%

7.3 Twins design

• Two machines can be installed, operate, and maintain back to back
• Twins take up spooler, motor is at inner side
• Save land 50%
• Saving infrastructure
• Save supporting facilities

7.4 Plug and play

• The electrical cabinet and machine is integrated
• The control panel is on top of electrical cabinet

7.5 Checking temperature of bearing of motor

• Checking the temperature of up and down bearing of motor
• Showing the temperature on time
• Making alarm and stop machine for over temperature

7.6 Motor and electrical cabinet is cooled by cooling water

• Set independent soft water tank, motor and electrical cabinet is cooled by closed cooling water circulation
• Anti-dust electrical cabinet, no deposit, no block on pipe of cooling water for motor

7.7 Special treatment on inner side of motor

• Anti-water, prevention of moisture condensation
• Preventing damage of motor due to over temperature

7.8 Capstan

• Adopt bongrace type, avoid drawing powder drop into water plate from gap between frame and capstan
• Capstan is dynamic balanced

7.9 Die Box

• Pressure type die + rotating die+ powder stirrer
• Pressure type die +powder stirrer
• Forced lubricant,take enough powder on wire surface

7.10 Dust collection system (option)

Can take out drawing powder dropped on frame, it is also helpful for cooling wire
 

7.11 Cooling water flow check

Equip cooling water counter meter, check cooling water flow accurately
 

7.12 ID register

Equip ID register device, to run machine, operator should register first. So machine can count quantity of production according to operator
 

7.13 Spare parts is module design:

Standardization of components, splicing of components, easy maintain
 

7.14 Energy conservation and environmental protection

• Comprehensive energy saving of 10%- 20%
• Direct drive environment is quieter
• Seal + own dust removal system

7.15 Internet of Things

8. Water and electrical configuration requirements

Power supply	380±10%,50HZ, three-phase five-wire (ground reliable grounding), power configuration and cable specifications as shown in the basic diagram 380±10%,50HZ.
Air supply	Pressure ≥ 0.5 MPa
Cooling water	Pressure ≥ 0.08mpa, water temperature ≤25ºC